QualityOps Copilot
Vision Inspection Cell — incoming dimensional conformance · Machined and fabricated components
Simulation — no camera attached
Every part. Every dimension. Every time.
Inspection station — live
Line running⛔ Reject detected — belt halted — remove marked part before resuming
Last capture—
ResultStarting
Worst deviation—
Marking—
Cycle—
Released drawing & extracted specification
—| Dimension | Nominal | Tol. | Measured | Dev. | Band | Status |
|---|
Reject analysis by parameter — and what it costs downstream
—| Parameter & downstream consequence | Nominal | Measured | Rejects | Reject rate | Oversize | Undersize | Worst dev. | Direction split |
|---|
Current batch — conformance summary
No parts inspectedDeviation trend — —
Measured deviation
Tolerance ±0.5 mm
Marginal band
Coverage gap — full inspection vs. today's sampling
Line starting. Comparison against current manual sampling practice will appear as parts are inspected.
Batch history — closed inspection runs
No closed batchesBatches are archived automatically when you change part, or when you press Close batch. Statistics from previous runs are retained for this session.
Reading the station. Every part is measured on all drawing dimensions as it passes the backlit capture zone — not a sample, and not only the three features an inspector checks by hand. Dimensions tagged
CALIPER TODAY are those three.
Vision repeatability is ±0.02 mm against a ±0.5 mm tolerance, a 25× guard band.
Rejects are marked, not diverted: an air-actuated inkjet valve 165 mm downstream of the camera fires a UV-fluorescent dot on the failing part, and the verification lamp at the end of the belt makes it glow — no mechanical diverter, no conveyor rework.
Silhouette measurement covers external 2D geometry only; thread pitch, bore depth, plating thickness, surface finish, hardness and material properties remain out of scope and need their own check.
Built for the people who run the floor, not the IT department.