An AI-driven Remnant Management layer for Indian fabrication, shipbuilding and heavy steel shops , built for the Remnant Management engineer, not the CAM consultant.
Raw material utilization represents the single largest leverage point on a fabrication shop's balance sheet.
Fabricators lose significant margin to steel remnants. RemnantOpt Copilot automates optimization where traditional tools fall short.
Irregular metal plate and sheet remnants end up left in scrap racks, eventually discarded as simple scrap weight.
Floor operators and procurement planners struggle to verify which steel remnants are currently available, leading to duplicate procurement.
Matching concave, irregular, and rotated polygon shapes to new Bills of Materials is slow and complex. Traditional CAM software and Excel handovers fail in dollar-based OEM environments.
From initial drawing ingestion to final machine-ready cutting codes.
DXF, DWG, and PDF files parsed. BOM lists created from drawing ingestion.
Remnant yard mapped. Shape contours saved directly in the inventory database.
Irregular shapes nested on remnants first before considering fresh metal sheets.
CNC code (G-code) or layout drawings exported ready for the cutting head.
Remaining metal shape ledgered and tagged in the yard database for the next run.
Prioritizes irregular remnant shapes in stock before considering new sheets, updating the ledger automatically after cuts.
Handles irregular polygon geometries directly rather than approximating pixelated bitmaps, ensuring exact dimensional cuts.
Extracts dimensions and material grades automatically from DXF/DWG/PDF drawings to produce structured Bill of Materials.
Supports plasma, laser, oxy-fuel, waterjet, and router heads from a single process-aware codebase.
Available as standard cloud SaaS or secure on-premise edge deployments for defence and restricted shipbuilding yards.
Managing high-volume irregular steel plate cut lists and nested remnants for marine assembly.
Highly precise geometry nesting and exact kerf offsets for high-grade alloy components.
Optimizing sheet metal blanks and stamping layouts to minimize blanking line scrap rates.
Optimizing heavy structural beams, plates, and gusset cuts for civil and industrial infrastructure.
Ledgering and processing end-of-run prime plates and crop ends directly inside rolling mills.
Managing nested layouts for specialized sheet templates to reduce raw material cost leakage.
Most remnant management software is built for OEM cost sheets in dollars. Ours is built for the Indian fabricator's scrap rack.
Most CAM tools assume a fresh sheet. We assume a rack of irregular remnants. Every Remnant Management run considers existing remnant inventory before it considers cutting new stock , and every cut closes the loop by ledger-tagging what's left.
Concave, irregular and rotated polygons are handled as polygons , not pixelated bitmaps. Kerf and edge-clearance are applied as geometric offsets, not visual buffers. The output is dimensionally exact to the cutting head.
No per-seat dollar pricing. On-premise deployments are available for defence and shipbuilding shops that cannot upload proprietary cut files. Runs multi-process cutting from a single codebase (plasma, laser, oxy-fuel, waterjet, router). Built and supported from Bengaluru on Indian fabrication invariants.
Week 1 , we import your DXF library and remnant rack. Week 3 , we take over one process. Week 6 , measured kg saved, rupees recovered. No annual contract until the weighbridge agrees.
